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Injection Molds
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Injection Molding Machine for Bottle Preforms

hot melt labeling machinery
Features

orange The high strength base application prolongs mold life and machine life

orange Highly flexible platens offer better compatibility with 3-party moulds

orange Enhanced ejection mechanism, with more balanced ejector layout, provides higher ejecting force which shortens the preform-ejecting time and minimizes the deformation of the mold plate

orange Highly efficient variable pump system offers high driving force up to 180bar to injection, which is beneficial to system acceleration and a wider range of application.

orange The multi-stage hydraulic recycling filtering system ensures the reliability and stability of hydraulic parts

orange New PET-specialized screw, backed up by the continuous plasticizing technology, greatly improves the plasticizing capacity

Clamping Unit

Clamping Unit The innovation design of moving and stationary platens makes the clamping force distribution more balanced to the molds. 4 corners of the plates are partly gouged, the clamping force will then be transferred to the central part of platen, the area to bear most of the injection pressure. The innovation design will make sure the clamping force to every cavity uniform. This not only protects the mold from deformation, prolongs the mold life, but also helps to realize low clamping force for high-pressure injection. Other than that, the new mold platens applied to wider range of applications, as well as being compatible with other imported third-party molds

Machine Base
Machine Base

Our machine base is stably welded based on box structure with a whole piece of extra-thick steel plate. The machine base, especially designed for PET system, is solid and reliable, providing very good support for high-speed mold clamping and opening. It can effectively absorb the vibration and shake during the production process, and this completely new base has larger room for injection.

Oil Filter System

Oil Filter System Large flow-rate filtering devices added to every returning pipe; all oil output pipes are equipped with imported TIANLONG precision oil filters. One separate oil tank cleaning system, which works on cycle, assembled, so the completely filtering system will ensure the hydraulic parts to work properly with a longer service life.

Injection Unit
Injection Unit

With application of SIEMENS servomotor to drive the PET plasticization, coupled with advanced melt-controlling technology, the rotation speed of the screw automatically adjusts based on required injection volume. In addition, the screw is continuously plasticizing without any pause, the PET melt constantly pushed forward so there is no static moment for the melt and the barrel, thus the quality and quantity of the PET melt is greatly improved. Both the AA value and IV drop can be as low as the industrial's top level. Compared with the traditional hydraulic motor, the energy consumption is reduced at least 30%.
The 2-stage injection mechanism, adopting Staffa motor from England, offers strong torque for the screw. Highly-efficient PET-specialized screw, with better guiding threads of solid phase and liquid phrase, realizes quality homogeneous PET melt. Other than these, the insulator of barrel sole piece and plasticizing base is optimized to realize lower energy loss and makes the barrel temperature more uniform.

Ejection Unit

Ejection Unit 2-stage ejecting cylinder and multiple ejectors system separate the overall ejecting into two steps: high-pressure mold break and fast speed ejecting. Mold break happens simultaneously when the mold opens, so it does not add extra time in every cycle. When the mold opens to a proper position, fast-speed ejecting cylinder starts to work. This design solves the problem of insufficient ejecting force after preforms cooling in the cores. With this ejecting system, the mold break becomes easier and can accommodate more applications; it is also getting faster and smoother for the robot to take out the preforms, so the general cycle time becomes shorter.

Robot Unit
Robot Unit

Maximum Cavitation for Preform Mould

Thread Neck Diameter(max.) PEcoSys228 PEcoSys300 PEcoSys400
34(mm) 48 72 96/112
48(mm) 32 48 72
53(mm) 18 32 48
63(mm) 16 32 32
70(mm) 12 16 24
90(mm) 6 8
110(mm) 4 6

Injection Molding Machine Assembly Workshop

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Main Technical Data

Model PEcosys-228 PEcosys-300 PEcosys-400
Injection Unit Screw Diameter mm 85 100 100 120 120 140
Screw L/D Ratio L/D 25 25 25 25 25 25
Shot Volume(max.) cm3 1747 2850 2850 3799 3799 5426
Shot Weight g 2096 3419 3419 4559 4559 6511
Shot Weight oz 74 121 121 161 161 230
Injection Pressure kg/cm2 1296 1006 1006 1006 1006 1125
Machine Size(LxWxH) mm 8800x3800x2300 9600x4380x2400 1080x4380x2600
Clamping Unit Clamping Force Ton 220 300 400
Clamping Stroke mm 550 600 600
Mould Thickness(min./max.) mm 450~750 500~800 500~850
Tiebar Spacing(WxH) mm 620x720 780x785 920x920
Ejector Stroke mm 200 200 200
Ejector Force Ton 9+10 30+22.4 49+44.8
No. of Ejector Pins Piece 9 19 7
System Pressure(max.) System Pressure(max.) kg/cm2 180 180 180
Preform Mould Cavitation(max.) Piece 32/48 48/72 72/96/112
Preform Length(max.) mm 190 200 200
Hot-Runner Pneumatic valve-gate Hot Runner Mould
Installation Power Pump Motor Power kW 55+90 75+90 75+90
Robot Power kW 14 26.5 30
Mould Heating Power kW 30/43 43/68 68/89/98
Machine Heating kW 60 71 71 87 87 125
Automatical Preform Injection Robotic Multi-Position Colling Mechanism piece 96 144 144 216 216 288
General Requirements AC Power (3 phase 4 line) V 380 380 380 380 380 380
kW 249/262 260/273 305.5/346.5 321.5/346.5 350/371/380 418/439/448
Chilling Water °C 5~15 5~15 5~15 5~15 5~15 5~15
Mpa 0.8 0.8 0.8 0.8 0.8 0.8
L/min 450 600 600 900 900 900
Chilling Water °C < 25 < 25 < 25 < 25 < 25 < 25
Mpa 0.3 0.3 0.3 0.3 0.3 0.3
L/min 200 300 300 400 400 400

Remarks:The data are subject to change for contineous improvement in techology

Dimensions for Preform Mould

Cavitation Height(mm) Width(mm) Thickness(mm) Weight(kg)
4-cavity 345 390 466 370
6-cavity 410 390 466 440
8-cavity 475 390 466 510
12-cavity 605 390 466 650
16-cavity 735 390 466 800
24-cavity 785 500 490 1250
32-cavity 855 600 520 1850
48-cavity 955 720 520 2370
56-cavity 1085 720 520 2765
72-cavity 1085 780 550 3500
96-cavity 1385 840 550 4800

Remarks:

  1. All the dimensions giving abouv are taking the example of 18g 30/25 neck preform mould. All the dimensions are given for reference only. We reserve the right ot revise it before any information or notice.
  2. Hot runner has been included in the dimensions given above.

Manufacture Power

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